PowerLink HV USA Cable

Charles Friesen

Introducing, PowerLink HV USA, our latest high-performance high-voltage cable, proudly made in the USA by Amphenol TFC, engineered to meet the demands of modern electric and hybrid vehicles, as well as industrial applications for harsh environments.  Designed and tested to meet ISO 19642-5 and ISO 19642-9 standards, our cable offers maximum voltage ratings of 1000VAC and 1500VDC, with an operating … Read More

BSC – Battery Swap/Stack Connection System

Charles Friesen

BSC (Battery Swap/Stack Connection) system provides a modular blind mate system for compact power & signal requirements.  A variable frame design using aluminum extrusions provides unlimited customization while maintaining durability and rigidity in a cost-effective package.  This series combines a high-strength thermoplastic shell, aluminum alloy frame, precision stamped terminals, and high-conductivity machined power contacts for optimal electrical and mechanical performance.  … Read More

Custom Molded Solutions

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Custom molded solutions (fuses, splices, flange, routing aid, clamp, securement, backshell overmold, etc.) for low & high voltage applications provide enhanced sealing and electrical isolation while reducing size and space for critical routing/packaging requirements.  Options with and without shielding.  Hybrid cable and busbar (rigid and flexible) integration options.

Busbars, Terminals & Lugs

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High voltage rigid and flexible (braid or laminated) busbars and custom terminals/lugs for any application.  Custom geometry with overmolded features for securement, routing, and/or sealing.  Optional overmolding provides enhanced insulation thickness provides sealing along with greater durability and electrical performance to standard coated busbars. Customized product, please contact us for each application.

PowerLink Cable

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Amphenol PowerLink HV Cable is used for high voltage, high temperature, and flame-resistance applications.  PowerLink provides a high voltage, flexible, electromagnetically shielded cable for applications on EV, HEV, FCEV, Battery and Energy Storage wiring systems with stranding options from 2.5 up to 150mm2 – with and without shielding.  Compatible with PowerLok G1 connectors and many other Amphenol EV connectors.

PowerLok G2

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PowerLok G2 is a high performance, compact, aluminum alloy interconnect solution utilizing RADSOK® contact technology for EV and Hybrid transportation applications.  G2 provides electrical ratings up to 1500VDC and 500A (Continuous @ 80°C Ambient) with IP67/6K9K sealing, 360° shielding, 500 hr salt spray, multiple keying options, straight and right-angle configurations, and up to 3 positions.  G2 is available as field … Read More

PowerLok G1

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PowerLok G1 is a low cost, compact, metal-shell interconnect solution utilizing RADSOK contact technology for EV and Hybrid transportation applications. Up to 1000V ranging from 5A-500A (Continuous @ 80°C) with HVIL, 360° shielding, environmental sealing, keying, straight and right-angle configurations, and up to 4 power circuits.  Accommodates cable sizes from 2.5mm2 to 150mm2 with and without shielding. Available as assembled … Read More

RadLok

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RadLok is a 1000V low cost tool free power interconnect utilizing RADSOK contact technology available with current ratings from 70A to 500A. RadLok is designed for energy storage, battery and device power interconnects. RadLok’s quick connect and single finger press to release lock function replaces tools and hardware associated with standard lug terminals in their assembly and maintenance. Mating pins … Read More